Cummins Fault Code 1228, PID P102, SPN 102, Intake Manifold 1 Pressure Sensor Circuit – Voltage Above Normal or Shorted to High Source

Cummins Fault Code 1228

Overview

Code

Fault Code: 1228

PID: P27

SPN: 27

FMI: 2/2

LAMP: Amber

SRT:  

Reason

The EGR valve is unable to meet commanded position.

Effect

Possible reduced engine performance.

Cummins Fault Code 1228 1

EGR Valve Position Circuit

Circuit Description

The exhaust gas recirculation (EGR) valve is controlled by a brushless motor located on top of the EGR valve. The EGR valve motor uses three different motor legs to move the valve through its range of motion. The ECM uses the EGR motor A, B, and C wires to command the EGR valve to the appropriate position in order to meet EGR flow targets.The EGR valve motor contains three position sensors that detect the location of the EGR valve. These sensors report the position of the valve back to the ECM over the EGR valve position A, B, and C wires.

Component Location

The EGR valve position sensor is internal to the EGR valve assembly and can not be serviced separately.

Conditions for Running the Diagnostics

This diagnostic runs continuously when the engine is running.

Conditions for Setting the Fault Codes

The Engine Control Module (ECM) detected the EGR valve was unable to reach the commanded position.

Action Taken When the Fault Code is Active

  • The ECM illuminates the amber CHECK ENGINE lamp and/or the malfunction indicator lamp (MIL) immediately when the diagnostic runs and fails.

Exhaust gas recirculation (EGR) valve operation will be disabled.

Engine torque will be reduced if the engine is operated for an extended period of time with this fault active.

Conditions for Clearing the Fault Code

  • To validate the repair using a Diagnostic Road Test, utilize a route that incorporates both stop and go city type driving and steady state highway type driving. It may be necessary to load the unit for certain diagnostics in the ECM to run.
  • To validate the repair using a Chassis Dynamometer, utilize a routine that incorporates acceleration and motoring events, steady state highway type operation, and load. This will simulate normal driving and allow the diagnostics in the ECM to run.
  • The fault code status displayed by the recommended Cummins electronic service tool or equivalent will change to INACTIVE immediately after the diagnostic runs and passes.
  • The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
  • For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
  • The “Reset All Faults” command in the recommended Cummins electronic service tool or equivalent can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.

Shop Talk

  • Possible causes of this fault code include:
  • Intermittent open or short in the wiring harness
  • Malfunctioning EGR valve position sensor
  • Malfunctioning ECM

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